May 24th, 2008
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High Voltage Diodes 5kv

can connect main supply of 240VAC directly to the voltage multiplier circuit?


I have build a voltage multiplier circuit consists of capacitors and diodes to convert AC to DC. Actually i have to get the output voltage of 5kV from the voltage multiplier circuit. Unfortunately, some of capacitors of 300nF and a diode of 1N4007 burn or damage after i connect the circuit directly to main supply of 240VAC. Why this is happen? should i connect a fuse to protect the circuit from high voltage?

What is the rating of the cap?
The diode is rated at 1000 volts.

I don't know what kind of multiplier you have, but a rating of 400v for the cap and 800v for the diode should be good enough. But twice those voltages would give you added margin in case of arcing or to prevent one bad part causing a cascade effect where the all get popped.

It's possible a bad cap or diode could be causing other parts to burn up. The bad part could possibly pass a visual check.

Another possibility is that you are getting arcing from the high voltage end causing parts to be zapped. Voltages this high require very careful layout to avoid this possibility. This would be my guess.

What I would do is get it working with 2 stages, then carefully add one stage at a time. Check all of the parts before use. If you can, don't use any of the older parts, they could have been damaged. When you first turn it on, have the room mostly dark so you can see any arcs. If you do, turn it off, and rearrange the parts to prevent future arcs, and check all of the parts.

Once you get a working stable output of about 800 volts, you can use that to test the parts. Just put a 1M resistor in series and a meter across the diode or cap. The meter should read close to 800 volts.

wikipedia:
While the multiplier can be used to produce thousands of volts of output, the individual components do not need to be rated to withstand the entire voltage range. Each component only needs to be concerned with the relative voltage differences directly across its own terminals and of the components immediately adjacent to it.

Typically a voltage multiplier will be physically arranged like a ladder, so that the progressively increasing voltage potential is not given the opportunity to arc across to the much lower potential sections of the circuit.

Note that some safety margin is needed across the relative range of voltage differences in the multiplier, so that the ladder can survive the shorted failure of at least one diode or capacitor component. Otherwise a single-point shorting failure could successively over-voltage and destroy each next component in the multiplier, potentially destroying the entire multiplier chain.

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